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Self Dumping Hopper for Forklift Truck

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By Recycling.com/ 22 January 2020 Shares

Load, transport and unload heavy loads

A self-dumping hopper is an essential forklift attachment for any commercial and industrial workspace dealing with large and heavy (waste) materials. The dump hopper gets used in various industries such as construction, warehousing, and lumber processing to store and relocate heavy loads with a fork truck. Different types of self-dumping hoppers come in multiple sizes, capacities, colors, and build materials (steel or plastic). On this page, you can find useful information and tips about forklift hoppers.

The single-user operation of a forklift hopper allows convenience and easy handling.

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Top 5 Best Self Dumping Hoppers

#1 | Mccullough Wright Hopper – Super Heavy-Duty

Mccullough-Wright-Extra-Heavy-Duty-Hopper

The Wright McCullough is an extra-wide heavy-duty hopper with a large capacity of 7,000 lbs. The balanced hopper rolls forward when loaded and unlatched.

  • Material: Steel
  • Volume capacity: 2 1/2 cu yd
  • Max. weight capacity: 7,000 lb.
  • Release type: Latch

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#2 | Vestil D-200-LD-SR – Light-Duty

vestil-self-dump-hopper-bumper-release

The light-duty hopper gets equipped with a bumper release for easy dumping. The horseshoe-shaped rocker guides allow smooth dumping. Great for transporting cardboard waste.

  • Material: Steel
  • Volume capacity: 2 cu yd
  • Max. weight capacity: 2,000 lb.
  • Release type: Bumper

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#3 | Meco Heavy Duty SDHH300-G – Medium-Duty

Meco-Heavy-Duty-Self-Dumping-Hopper

The heavy-duty dumping hopper is made of gauge steel and can be used for wet and dry loads. This self-dumping hopper is also available with casters.

  • Material: Steel
  • Volume capacity: 3 cu yd
  • Max. weight capacity: 4,000 lb.
  • Release type: Latch

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#4 | Jesco Self Dumping Hopper – Super Heavy-Duty

Jesco-Self-Dumping-Hoppers-Super-Heavy-Duty

The Jesco is a tough and durable forklift hopper which has an all-welded construction and is built for heavy-duty loads.

  • Material: Steel
  • Volume capacity: 2 cu yd
  • Max. weight capacity: 6,000 lb.
  • Release type: Latch

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#5 | Jesco Low Profile Hopper – Super Heavy-Duty

Jesco-Self-Dumping-Hoppers-Low-Profile-Dumpers

This low profile self-dumping hopper is ready for heavy-duty work. The wide-body design makes this dumper perfect for handling large and long items.

  • Material: Steel
  • Volume capacity: 3.5 cu yd
  • Max. weight capacity: 6,000 lb.
  • Release type: Latch

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More about dump hoppers

What is a self dumping hopper?

A self-dumping hopper is an attachment for heavy-duty forklifts. Self-dumping hoppers look like small waste containers with two fork pockets underneath the base. The unique feature is that these containers can roll forward to empty the contents. The heavy-duty forklift lifts the self dump hopper with the forks, inserted into two full-length fork tubes, which provides maximum support. When lifted, the forklift truck can move heavy contents around in the workspace.

The hopper is used to temporarily store materials, such as cardboard waste or scrap metal, which can be dumped elsewhere. You can use them anywhere in your facility, inside or out. A forklift hopper is specially designed for forklift handling. The operator can dump the contents with a pull cable or with a bumper.

After dumping the contents the hopper automatically returns to an upright, locked position. Ready for reloading.

vestil-self-dumping-hopper-forklift-truck
Vestil self dumping forklift hopper

self-dumping-hopper-cardboard-dumpsterPlastic, metal, or steel dumping hoppers are designed for commercial and industrial use and are ideal for storing and transporting waste and bulk materials. These hoppers are available in light-duty, medium-duty, heavy-duty, and super heavy-duty variants. The plastic or steel hoppers are rugged in design, especially the all-steel hoppers. A self-dumping forklift hopper is perfectly balanced to tilt forward when full and roll back when emptied. When loaded and unlatched, it will roll on to discharge its contents, and it will roll back in its upright position when empty.

A positive locking latch prevents accidental dumping. A safety chain attached to the heavy-duty forklift and the trash hopper keeps the hopper in place.


How does it work?

A self-dumping hopper is a convenient piece of equipment for forklifts because one person can operate it. The use of a dumping hopper is fairly easy and also safe when used in the right way:

  1. Pick up the hopper with the forklift by placing the forks in the tubes.
  2. Tilt the hopper backward to prevent it from slipping off the forks.
  3. Attach the safety chain to the forklift carriage for extra security.
  4. Load the hopper with waste or scraps and transport it.
  5. Dump the contents by pulling a latch or pressing a bumper.
  6. When emptied, the hopper rolls back into its upward position.
  7. The unit will re-latch and locking itself back for reloading.

There are two release variants for self-dumping hoppers. One is with a latch or pulls the cable, and the other one is with a bumper. The cable and bumper are used to release the hopper to dump the load, for example, in a large container.

self-dumping-hopper-with-cable-latch-bumper-difference

Release the hopper with a pull cable or latch

The forklift truck operator releases the self-dumping hopper by pulling a cable or latch attached to the dump hopper. By pulling the latch, the forklift dumpster rolls and tilts forward, and the loads get dumped. Some hoppers are equipped with a magnetic latch that can attach to the frame of the forklift, so the operator doesn’t need to hold the handle while driving.

Release the hopper with a bumper

A self-dumping hopper with the bumper release comes with a bumper in the front of the container. This metal plate in the front works as a button. The forklift operator bumps the plate against the side of the dumpster, and the hopper tilts forward and releases its contents. Once it empty, it will return to its upright locked position. When the bumper can’t make contact with the side of a container, the operator can use a pull cable to manually tilt the hopper and empty the contents, all while the operator is seated in the fork truck.

In the industry they call it ‘bump and dump’.

Watch Video on Youtube: Vestil self dumping hopper with bumper release

Hydraulic release

A more advanced release system is the hydraulic self-dumping hopper. Because of this system, you can smoothly and carefully roll the hopper forward when it is released. It will not roll forward automatically due to the weight inside the hopper.

A hopper with latch, chain, or bumper release can be equipped with industrial gas springs. These springs help to smoothly and slowly tilt the hopper when it is released. The gas springs absorb the largest weight of the container when it is emptied.


Transit cardboard waste and scrap metal

vertical-cardboard-baler-by-hsm

You can use a self dump hopper to transmit large volumes of waste in and around your facility.

For instance, transport high quantities of cardboard waste to your cardboard baler. With the cardboard baling machine, you can produce compact cardboard bales. These compressed bales reduce the volume of the material, so you clear up space in your facility. The cardboard bales can get sold for recycling, which lowers the company’s overall waste collection costs. Read more about cardboard recycling.

You can also use a self-dumping hopper to collect and separate all kinds of scrap metals as a scrap hopper. It is important to source separate ferrous and non-ferrous scrap metals for high quality and high valued metal recycling. Read more about scrap metal recycling.


Types of self dumping hoppers

Common self-dumping hopper variants:

  • Standard hopper: Classic hopper with forklift tubes for collecting, transporting, and dumping large and bulky materials.
  • Hopper with hinged lid: A hopper with a heavy-duty polyethylene lid that can be opened and closed. This helps to control possible odors and secures contents. These ‘recycle hoppers’ are perfect for source separation of waste materials, such as paper, cardboard, plastic, wood, and scrap metals. A lid can also help to keep debris out of sight. It is also possible to lock the lid with a padlock if needed.
  • Hopper with casters: Transform a standard hopper into a portable hopper. Because this mobile dump hopper can be moved around the plant or facility without a forklift, the installed casters can be made of steel, plastic, or rubber. For heavy loads, it is important to use heavy-duty casters. Two casters swivel, and two are rigid for easy manual maneuvering around the facility.
  • Low profile hopper: A low profile self-dumping hopper is ideal when the height of a standard hopper is too high or when there are areas with height restrictions.
  • Open side hopper: This hopper is designed for handling materials of all lengths because the container has open sides. Ideal for transporting pipes, sheet material, and lumber.
  • Dewatering hopper: The container is perforated so that any liquids will flow away from the collected materials. Another variant of a dewatering self dump hopper is the standard hopper with a drain plug to allow drainage of fluids.
  • Dross hopper: Specially designed for collecting and transporting hot materials with the forklift. The forklift hopper can handle hot materials, and the large perforated openings allow the material to cool, which reduces the heat inside the dumper.
self-dump-hoppers-lid-casters-low-profile
Self dump hopper variants

Load capacity of the hopper

Self-dumping hoppers are available in all sizes and capacities. There are very small hoppers for light work, but also large hoppers for super duty work which requires a heavy-duty forklift that can handle heavy loads. These heavy and super duty hoppers are designed for transporting and dumping heavy scrap and waste materials, such as glass, metal, and stones.

A standard dump hopper can hold materials anywhere from 1,000 to 6,000 lbs. Please make sure the operating fork truck can lift the maximum weight capacity.

  • Light duty hopper capacity: Loads up to 2,000 lbs
  • Medium duty hopper capacity: Loads up to 4,000 lbs
  • Heavy duty hopper capacity: Loads up to 6,000 lbs
  • Super duty hopper capacity: 6,000+ lbs

Watch video on Youtube: Uline steel dumping hoppers


Steel and plastic hoppers

Forklift hoppers can have an all-steel construction or a combination of steel with plastic. What is the difference between a steel hopper and a plastic hopper?

All steel forklift hopper:

  • Very durable construction.
  • Carry heavier loads.
  • More stability.
  • Powder coated finishes helps the steel to resist scratches, chipping and rusting.

Plastic / polyethylene forklift hopper:

  • Quiet in use.
  • Light and easy to handle.
  • Rugged and functional.
  • Resists rusting, denting and pitting.

plastic-and-all-steel-forklift-truck-hopper


Pros and cons of forklift hoppers

A self dumping hopper is a great piece of forklift equipment. What are the pros and cons of using a hopper?

Pros

  • Helps to keep the site clean, organized, and safe.
  • Easy to operate by one user.
  • No mechanical parts.
  • Move around high volumes and heavy loads.
  • Most hoppers are stackable.
  • Use it for storage, recycling, and transport.
  • Dump waste materials in a high volume dumpster.
  • Relatively low investment to upgrade a forklift.

Cons

  • There are a lot of different options to choose from.
  • Requires a bit of training for the forklift operator.
  • The larger self-dumping hoppers require a more powerful forklift truck.
  • An all-steel hopper can be quite noisy when discharging contents.
  • A mobile hopper on casters can be very heavy to push manually when fully loaded.

Stacking the hoppers

Some dump hoppers can be stacked on top of each other, saving valuable space in your facility. In general, it is advised not to stack empty units over three high. Please note that not all dump hoppers can be stacked. Please ask the manufacturer or reseller for further information.

stacking-empty-dumping-hoppers
Empty dumping hoppers can be nested three high.

Label the hopper when used for waste sorting

cardboard-recycling-label-recycle-across-americaWhen using a fork truck hopper to separate and sort waste, it is recommended to label the container to improve source separation at your facility. For instance, when you use the dumping hopper for cardboard waste, place a sticker that shows that the container can only discard cardboard waste material.

Safety first

Watch video on Youtube: Self dumping hopper safety training video

Self-Dumping Hoppers: Everything You Need To Know

Iron Bull Manufacturing is a manufacturer of self-dumping hoppers. They made an interesting article about self-dumping hoppers. Chad Stoltzfus, from Iron Bull Manufacturing, says:

Every business strives for sustainability and efficiency. But anyone that has run a business knows that those two things can be quite difficult to achieve! That’s where self-dumping hoppers come in.

The primary purpose of a self-dumping hopper is to collect trash and scrap, similar to a dumpster. However, self-dumping hoppers are designed to allow forklifts and other equipment to dump materials without any other motors or pulleys being needed.

The self-dumping feature, plus creative designs like stretch hoppers and low-profile hoppers helps you create a safer workplace, cleaner shop floor, happier employees, and a more efficient business.And the best part? Self-dumping hoppers are extremely versatile. They can be used in a variety of industries such as:

    • Manufacturing Plants
    • Large Wood Shops
    • Furniture Shop
    • Construction Sites
    • Lumberyards
    • Metal Scrap
    • Metal CNC Machining

Manufacturers of dumping hoppers

Which manufacturers build self-dumping hoppers for fork trucks? Listed below are a number of reputable manufacturers:

 


Step Up: Recycle, Reuse & Reduce

The three arrows of the recycling symbol represent the three main stages of the recycling process: recycling, reusing and reducing. Together the arrows form a closed loop. Step up and implement eco-friendly replacements in your daily life.

recycling-trilogy

Join the movement! Step Up the waste hierarchy together to a goal of Zero Waste.

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By Recycling.com/ 22 January 2020 Shares